Moulds and Shells

Cooking Skills: Chocolate 2

Chapter 2 · Moulds and Shells

Skill goal
Mould tempered chocolate into solid shapes and hollow shells, and build a cup and a box.

Shopping list for this chapter

The basics

Moulding is how chocolate gets its shape. A mould coated with tempered chocolate gives glossy, sharp-edged pieces that release easily as they set and shrink slightly. This chapter goes from solid shapes to hollow shells, which every filled chocolate in Cooking Skills: Chocolate 2, chapter 3, depends on.

1. Fill Tempered chocolate into clean, dry moulds 2. Tap Knock out air bubbles on the worktop 3. Drain Tip out for a shell, then scrape the top clean 4. Set Chill 15 minutes, then release
Figure 2. A shell is a mould coated, drained and chilled. The cooling does the work.

The method

  • Clean, dry, polished moulds give the shiniest results: any water or grease shows.
  • Use tempered chocolate at working temperature (31 to 32°C for dark).
  • Tap to release bubbles, then drain for a shell.
  • Scrape the rim clean so the chocolates seal and release neatly.
  • Chill briefly (15 to 20 minutes), because a long chill causes streaks and makes the chocolate hard to release.
ShapeHowChillUse
SolidFill and tap15 to 20 minutesLollipops, simple sweets
Hollow shellFill, drain, second coat30 minutes in allBonbons (chapter 3)
Filled shellShell plus cool filling and a seal1 hourFilled chocolates
Cup or boxMould or cut sheets30 minutesMousse, ice cream, gifts
Moulds, releasing and handling
Moulds: use clean, dry moulds. Silicone moulds, polycarbonate moulds, and improvised ones (silicone ice cube trays or cupcake moulds) all work. Don't use anything chipped, and polish a polycarbonate mould with a soft cloth or cotton wool, not kitchen paper, for a shiny finish.

Releasing from the mould: chill until the chocolate has pulled slightly away from the edges and looks matt. Turn the mould over and give it a gentle flex or tap, and the chocolates will drop out. If they stick, chill for a few more minutes. Don't force or warm the mould: that causes streaks.

Fingerprints: handle finished chocolates with clean, cool, dry fingers (or cotton gloves), and by the edges. Warm fingers leave prints on the shiny surface.

Try it

Level 1 · Start here

Solid shapes and lollipops

20 minutes plus 20 minutes setting8 piecesfilling a mould and tapping out bubbles

The simplest moulding: fill a clean mould with tempered chocolate, tap out the bubbles and chill. Add a stick for a chocolate lollipop. This is the first test of your tempering: a shiny, easy-release result means the temper was good.

Ingredients (8 portions)

  • 150 g tempered chocolate (Cooking Skills: Chocolate 2, chapter 1)
  • 1 clean, dry silicone mould (or silicone ice cube tray)
  • 8 wooden lolly sticks (optional)
  1. Temper the chocolate and check a test streak. Spoon it into the clean, dry mould and tap firmly on the worktop 10 times to bring bubbles to the surface.
  2. Add a lolly stick to each shape if using, turning it to coat. Scrape the top level with a palette knife.
  3. Chill for 15 to 20 minutes until firm, then turn out (see the box).
Moulds, releasing and sticks
Moulds: use clean, dry moulds. Silicone moulds, polycarbonate moulds, and improvised ones (silicone ice cube trays or cupcake moulds) all work. Don't use anything chipped, and polish a polycarbonate mould with a soft cloth or cotton wool, not kitchen paper, for a shiny finish.

Releasing from the mould: chill until the chocolate has pulled slightly away from the edges and looks matt. Turn the mould over and give it a gentle flex or tap, and the chocolates will drop out. If they stick, chill for a few more minutes. Don't force or warm the mould: that causes streaks.

Lolly sticks: use clean, food-safe wooden sticks, and keep an eye on small children, who should not walk or run while eating from a stick.

Allergens: chocolate contains milk (except some dark), and often soy (lecithin) and sometimes nuts or traces of them: check the label and the 'may contain' line. Cream, butter and many coatings are dairy, and cookies and biscuits contain wheat and often egg. Dairy-free dark chocolate and coconut cream can replace the dairy in many recipes, but the texture changes.
Level 2 · Hollow

Hollow shells

30 minutes plus 30 minutes chilling6 shellscoating a mould and draining the extra

A hollow chocolate shell is the basis of every bonbon, cup and Easter egg. Fill the cavities, tip out the extra and chill, then add a second coat so the shell is strong.

Ingredients (6 portions)

  • 200 g tempered chocolate
  • 1 clean, dry mould with deep cavities (or a silicone cupcake mould)
  • 1 pastry brush or spoon
  1. Fill each cavity to the top with tempered chocolate, tap to release bubbles, then turn the mould upside down over the bowl and tap out the extra, so only a thin coating remains.
  2. Scrape the rim clean with a palette knife and stand the mould upside down on parchment. Chill for 10 minutes.
  3. Add a second coat the same way, scraping the rim again. Chill for 20 minutes, then release.
Shell thickness, releasing and moulds
Shell thickness: a good shell is about 2 to 3 mm thick. Two thin coats, chilled in between, are stronger than one thick coat, and the second coat patches any thin spots at the rim.

Releasing from the mould: chill until the chocolate has pulled slightly away from the edges and looks matt. Turn the mould over and give it a gentle flex or tap, and the chocolates will drop out. If they stick, chill for a few more minutes. Don't force or warm the mould: that causes streaks.

Moulds: use clean, dry moulds. Silicone moulds, polycarbonate moulds, and improvised ones (silicone ice cube trays or cupcake moulds) all work. Don't use anything chipped, and polish a polycarbonate mould with a soft cloth or cotton wool, not kitchen paper, for a shiny finish.

Fingerprints: handle finished chocolates with clean, cool, dry fingers (or cotton gloves), and by the edges. Warm fingers leave prints on the shiny surface.
Level 2 · Filled

A filled shell

20 minutes plus 1 hour setting6 shellsfilling and sealing a chocolate shell

Fill a shell with soft ganache and seal it with a thin layer of chocolate across the base. The ganache must be cool (about 30°C) or it will melt the shell, and the filling should stop about 3 mm below the rim.

Ingredients (6 portions)

  • 1 batch hollow shells (above)
  • 100 g ganache (Cooking Skills: Chocolate 1, chapter 3), cooled to about 30°C
  • 30 g tempered chocolate, to seal
  1. Make the ganache and let it cool until thick but pourable (about 30°C). Spoon or pipe it into each shell, stopping 3 mm below the rim.
  2. Let the filling set at cool room temperature for 1 hour (or chill for 30 minutes).
  3. Spread a thin layer of tempered chocolate across the top with a palette knife to seal. Chill until firm and release.
Hot cream, filling and keeping
Hot cream: cream heated to steaming is hotter than it looks and burns skin. Heat it in a small pan over a medium heat until it just starts to steam at the edges, don't let it boil over, keep the handle turned in and pour with care.

Keeping: anything made with cream (ganache, bonbon fillings) should be kept covered in the fridge and used within about 5 days (general guidance). Bring it to cool room temperature 15 minutes before serving, and don't leave cream-based sweets out for more than a couple of hours.

Releasing from the mould: chill until the chocolate has pulled slightly away from the edges and looks matt. Turn the mould over and give it a gentle flex or tap, and the chocolates will drop out. If they stick, chill for a few more minutes. Don't force or warm the mould: that causes streaks.

Allergens: chocolate contains milk (except some dark), and often soy (lecithin) and sometimes nuts or traces of them: check the label and the 'may contain' line. Cream, butter and many coatings are dairy, and cookies and biscuits contain wheat and often egg. Dairy-free dark chocolate and coconut cream can replace the dairy in many recipes, but the texture changes.
Level 3 · Build

A chocolate cup and a little box

45 minutes plus setting4 cups and 1 boxmaking a cup in a mould and building a box from sheets

A cup is a shell with a wide mouth, good for mousse or ice cream. A box is built from thin chocolate sheets cut when almost set and stuck together with melted chocolate. Both are achievable and impressive.

Ingredients (4 portions)

  • 250 g tempered chocolate
  • 1 silicone muffin mould, for the cups
  • 100 g tempered chocolate, spread thin for a box
  • 1 baking parchment and a sharp knife
  1. For cups: brush or spoon chocolate thickly into a silicone muffin mould, chill for 10 minutes and add a second coat. Chill for 30 minutes and release.
  2. For the box: spread the 100 g of tempered chocolate on parchment to about 3 mm. When set but still pliable (about 10 minutes), cut five equal squares with a warm sharp knife and let them set completely.
  3. Join the squares with a little melted chocolate: stand four on edge as walls with the fifth as the base. Hold each join for a minute until it grips. Fill with truffles.
Sharp knife, melting and handling
Knife safety: chop chocolate on a stable board (a damp cloth underneath) with a large knife held firmly, and keep your guiding fingertips tucked back. A serrated knife grips a hard bar better than a smooth blade.

Steam and hot bowls: a bowl over a pan of simmering water gets hot and steam burns. Use oven gloves or a cloth to lift it, keep your face back when you lift it off, and keep children away from the hob.

Fingerprints: handle finished chocolates with clean, cool, dry fingers (or cotton gloves), and by the edges. Warm fingers leave prints on the shiny surface.

Storing finished chocolate: keep it wrapped in a cool, dry place (about 15 to 18°C), not in the fridge unless it has a cream filling. Cold and damp make it dull and spotty (bloom), which is harmless but not pretty.

Experiments

Experiment

Shell thickness

One coat or two.

  1. Make one shell with a single coat and another with two coats, and compare their strength when released and gently squeezed.

Look for: The single-coat shell is thin and may crack; the two-coat shell is sturdier. Two thin coats are better than one thick one.

Experiment

Tapping out bubbles

Tapped or not.

  1. Fill two moulds with the same chocolate. Tap one 10 times and leave the other untapped.

Look for: The tapped mould gives a smooth, bubble-free surface; the untapped one has holes and pits. Tap firmly.

Experiment

Chilling time

10 minutes or an hour.

  1. Release one batch after 10 minutes and another after a full hour.

Look for: The 10-minute batch can stick; the hour-long one releases easily but can have a dull streak. About 15 to 20 minutes is the balance.

Experiment

Releasing from the mould

Gentle flex or force.

  1. Release one chocolate by gently flexing the mould, and warm another mould to loosen it.

Look for: The flexed mould gives a clean release; the warmed one leaves dull, streaky chocolates. Never warm the mould.

Tasting notes

What I triedMethod or amountWhat I sawWhat I thoughtWill I do it again?
Solid shapes
Hollow shells
Filled shell
Cup and box
Shell thickness
Tapping bubbles
Chilling time
Releasing

Troubleshooting

ProblemLikely causeWhat to do
Chocolates stick in the mouldNot chilled enough, or mould not cleanChill a little longer; polish moulds
Dull, streaky shellsChocolate not tempered, or chilled too longTemper and chill only 15 to 20 minutes
Holes and pitsBubbles not tapped outTap firmly 10 times
Shells crackToo thinAdd a second coat
Filling leaksSeal not complete or filling too warmCool the filling and seal fully across the base
FingerprintsWarm handsHandle by the edges, with clean cool hands
Moulds, sharp tools and allergens
Moulds: use clean, dry moulds. Silicone moulds, polycarbonate moulds, and improvised ones (silicone ice cube trays or cupcake moulds) all work. Don't use anything chipped, and polish a polycarbonate mould with a soft cloth or cotton wool, not kitchen paper, for a shiny finish.

Knife safety: chop chocolate on a stable board (a damp cloth underneath) with a large knife held firmly, and keep your guiding fingertips tucked back. A serrated knife grips a hard bar better than a smooth blade.

Allergens: chocolate contains milk (except some dark), and often soy (lecithin) and sometimes nuts or traces of them: check the label and the 'may contain' line. Cream, butter and many coatings are dairy, and cookies and biscuits contain wheat and often egg. Dairy-free dark chocolate and coconut cream can replace the dairy in many recipes, but the texture changes.
Checkpoint: can you do this now?
  • I can fill a mould and tap out the bubbles.
  • I can make a hollow shell with two coats.
  • I scrape the rim clean and chill for the right time.
  • I can fill and seal a shell.
  • I can release chocolates without warming the mould.
Next chapter
Cooking Skills: Chocolate 2, chapter 3 is Filled Chocolates and Bonbons: ganache, fruit and praline-style centres in a shell.